China Helical Worm Speed Reducer Gearbox worm gear backdrive

Solution Description

S sequence Helical- Worm Geared Reducer with Motor

one. Merchandise characteristics

one.1. S series: proper-angle velocity reduction gearing composed by helical gears, worms, and gears, optimized and designed in accordance to international normal
 
one.2.Higher precision, high effectiveness, fantastic classification in transmission ratio, vast variety, massive transmission torque, reputable overall performance, lower sounds, adaptable set up, and hassle-free use and routine maintenance.
 
1.3. They are extensively used in various reduced-pace transmissions, which are general basic areas of mechanical transmission. 

two. Technological parameters

Housing material                                     Forged iron
Housing hardness HBS90-240
Gear substance: 20CrMnTi
Surface area hardnesss  of gear     HRC58°-62°
Gear main hardness HRC33°-40°
Enter/Output shaft material           40CrMnTi
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -fifty five °
Machining precision of gears  material Exact grinding 6-5 grade
Warmth remedy tempering, cementing, quenching and many others
Effectiveness up to 90%
Noise(Max) 60-68dB
Device product Foot mounted,flange mounted,hollow shaft mounted
Enter approach flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U and so forth
Oil seal makes NAK,  etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

3.Apps

HangZhou XG Transmission Gearbox reducer are commonly used in :
Ceramic Business
Glass Market
Food Market
Metallurgy Business
Beer& Drink Industry
Printing and dyeing Market
Textile Market
Warehouse Logoistics Sector
Wood operating Equipment
environmental protection products Industry
Leather Industry
Pharmacy Sector
 
five.Organization Info

 
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned army CZPT organization, was set up in 1965. CZPT specializes in the complete electrical power transmission resolution for higher-stop equipment producing industries primarily based on the goal of "System Merchandise, Application Layout and Professional Service".

Starshine have a strong technological pressure with above 350 employees at current, such as in excess of thirty engineering professionals, thirty high quality inspectors, covering an location of 80000 square meters and varieties of advanced processing machines and screening equipments. We have a good foundation for the market application growth and support of high-conclude speed reducers & variators proudly owning to the provincial engineering technological innovation analysis heart,the lab of gear speed reducers, and the foundation of present day R&D.

Our major goods are R/S/K/F collection helical geared motor, SNP collection planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ sequence gear motor, RV series worm gearboxes, JWB-X series speed variators, B/JXJ sequence cycloidal gearboxes, XGK sequence helical-hypoid Gearboxes, which widely utilised in ceramic market, glass market, woodworking machinery , high voltage swap, meals & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the specialist item & service for the medium and large-end customers, and our gearboxes are ideal-offering in domestic, and even in abroad , such as in Europe, North The united states, South The usa, Center East, South Asia, Southeast Asia, Africa…etc.

 In the future , Starshine will hold the creed of "serving consumer, diligence & simplicity, self-criticism, innovation, honesty, teamwork", and the concept of "high quality generates worth" to emphasis on the customers' requirements and provide them the competitive transmission answer and produce benefit for them consistently, and make a high-conclude gear manufacturing business and produce a preferred brand name of replacing import goods and upgrading continuously for the conclude consumers.

Amongst Dynamic and Static, Simple is Amazing, let us go ahead hand in hand and make a brilliant potential!

Our factory 
one. three hundred sets advanced processing machines

2. "6S"Standardized Management

Our Team 

Specialized Group

Revenue Team

Soon after Sales Group

Exibition Show 

2019 ASIA ceramics exhibition

2018 World of Business Exhibition

Top quality Assurance
 
Merchandise 100% test ahead of shipping

Passed ISO 9001: 2015 Certification.

 
Our Certificates:
Handed " ISO 9001 International Good quality Program Certification", "Intercontinental Top quality Credit rating AAA++ Ceritifacte" ,  " Swiss SGS Certification", Legendary Model in Chinese Electromechanical Market", "Well-known Brand name of ZheJiang Province", "Non-community Scientific and Technological Business in ZheJiang Province", "Nationwide High and New-tech Enterprise", "Leading 50 in Chinese Equipment Industry" "2011 HangZhou Engineering and Technological R&D Center" and so on.

Our provider

1. We offer twelve months Guarantee.
2. We have thousands of gearbox reducers. From Input Electricity .06KW to 200KW, Ratio 1.3-289.74, Output velocity -1095rpm and Output torque 1.4-62800Nm. They can fulfill your all various requirements for diverse industries.
three. 24 hrs on-line service.
4. Quickly delivry. 
5. We give E-catalog or Paper catalog,so you can choose the model effortlessly according to your requirements 
six. Welcome you arrive to our manufacturing unit to check our products, we can aid you to ebook the lodge or ticket.

FAQ
 
Q:Are you a trading  company or manufacturer?
A: We are maker.

Q:The place do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What sorts of gearbox can you make for us?
A: R/S/K/F series helical geared motor, SNP sequence planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ series gear motor, RV series worm gearboxes, JWB-X series pace variators, B/JXJ sequence cycloidal gearboxes, XGK collection helical-hypoid Gearboxes

Q:What are the software of the gearbox?
A:Goods are widely utilized in ceramic, glass, meals, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental safety gear, printing and packaging, pharmacy, and leather-based. Goods are sold in some international locations and locations, these kinds of as Europe, The usa, and Southeast Asia, and it possesses dozens of distributors and right after-sale service agents.

Q:What is the substance you use?

A1: Aluminum Housing body ( For the RV collection worm gearbox Dimensions thirty~ninety)
   
A2: Cast iron(For the RV series worm gearbox, Dimensions 110-one hundred fifty, For the NCJ  & F/R/S/K collection helical gear reducer)

Any inquiry pls speak to:
Nicola Huang (Export revenue)
 
 
Site: gearbox1965

US $87.34-908.59
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery
Function: Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,  etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.
US $87.34-908.59
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery
Function: Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,  etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

Worm gear reducer gearbox

Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
worm reducer

pocket

The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor's flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.

high efficiency

High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
worm reducer

low clearance

A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.

quieter

The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it's also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don't vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
worm reducer

easy to replace

An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It's a good idea to read the manufacturer's manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don't have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer's instructions carefully.

China Helical Worm Speed Reducer Gearbox     worm gear backdriveChina Helical Worm Speed Reducer Gearbox     worm gear backdrive
editor by czh 2023-02-06